Today’s economic conditions and increases in energy costs greatly increase the raw material inputs of refractory materials. This situation negatively affects all industrial groups and sectors and disrupts the processes of producing quality products. R&D, which is inherent in the refractory and electronics industry, continues to offer alternatives to produce solutions to this problem. Based on this idea, REMSAN is pulling out all the stops to produce a concrete that can achieve the same performance of its other concretes’ performance and at the same time much more economical. REMSAN, who tries to use the element filled aggregates in the refractory industry, produces both heat and erosion resistant, economic high performance concretes which can turn aggregates into Mullite phase. REMFORCE ECO 50 MF was born from this idea as a new, economic and resistant tool that serves this purpose.
Content
REMFORCE ECO 50 MF is produced from natural aggregates that yields low Al203 but can easily enter into the mullite phase due to the chemical inputs which it contains. Its FE203 ratio is quite low. It is a concrete that is viscous almost as much as Self Flow and that can be poured with little water and vibration. The setting duration begins nearly at the same time in the open and closed surfaces of the moulds. And that brings ease and energy of application. REMFORCE ECO 50 MF is a ULCC concrete that can be applied with pouring method. Therefore, its CaO ratio is very low. For this reason, it increases refractoriness. Its ability to easy phase change increases the abrasion and erosion resistance of our concrete. In addition, its performance can be increased to a much better state with the contributions of SIC and ZIRKON. REMFORCE ECO 50 MF is the most economical performance concrete that is self-sufficient. The name of its injection method is REMLOWGUN 50 MF. REMFORCE ECO UNIMIX 50 MF can be applied with both injection and pouring methods.
Characteristic Features And Advantages
- Ability to retain water without desorption
- Homogenized dissolution in mortar
- Mortar preparation in less time
- Lower water content
- Easy to spread with less vibration
- Working time and setting time control
- Homogenized setting
- High strength with mullite phase formation
- Long shelf life
Application Method
The equipment required to apply our REMFORCE ECO 50 MF concretes is the same as our REMLOWCAST concretes:
- A powerful high-density mixer with a volume of 0.08-0.11m³
- Availability of drinkable water
- Expansion joint forms
- Temperature scale
- Water measurement tanks
- 17000 – 18000 VPM submerged vibrator
Dry material is discharged into the pallet mixer after net weighing. Mixer; should be running for 1 minute before adding water. The water to be added is weighed beforehand; For 100 kg of material, 5 – 5.5 kg of water is poured into the slow rotating mixer. The mixer is run for 3 – 5 minutes. You can observe the attained viscousity of the concrete when you stop the mixer. Pour into the mold without any delay and apply a small amount of vibration. Cover the exposed surface with a nylon or wet cloth while the concrete sets.
Fields Of Usage
- In the Cement Industry: Furnace outlet ports, flame tubes, furnace head, cooler suspension beam, transfer ramp, calciner
- In the Iron-Steel Industry: In tundish, cast iron, steel and oxygen nozzles
- In foundries (ladles, runners etc.)
- Power Plant and Coal Friction Zones
- Refineries (reactors)
- Wood Industry (Sawdust abrasion zones)
- Liquid Bearing Cauldrons
- In every industry and region that requires high strength and high abrasion resistance
