When investing in a production facility, we make purchasing decisions based on the production values that it can provide in unit of time. Firms maintain their presence in the market depending on the speed and accuracy of their production.
Reporting is necessary to monitor the important data in your facility from a single point, to determine the possible problems in time by looking at the big picture and thus to increase your efficiency. It will accordingly be easier to take the necessary actions.
The gigantic amount of information in the information era does not count for something. It is crucial to directly access the information you ask for at any time and time. Effective usage of information technologies is indispensable for today’s business world. Efficiency measurement is performed by proportioning the current production according to a calculated capacity.
In case of the occurrence of an error in the production setup, the efficiency will decrease until this situation is noticed. Our goal is to produce the product that meets the quality expectations economically.
It is possible to access the DCS/PLC control system data via OPC technology. Nowadays, OPC technology, which is now used very often in automation solutions, eliminates the need of brand specific information for users. In other words, the brand allows you to collect data from many different points in the field independently and also to transmit your data to many different levels.
How does ASPRapor Work?
ASPRapor provides connection to devices with OPC Server by Kepware. Data from the OPC Server is collected in the database as often as the end user requests. Data collected in the database is made available to the end user via ASPRapor’s Web interface.
Production, stoppages and faults in your facility are read from the relevant PLC control system using Kepware OPC. You can track these events via ASPRapor. ASPRapor stores this information for further review and generates periodic production reports. These reports are sent to the relevant management units as automatic emails. ASPRapor also allows the monitoring of the selected signals as real-time trends over the internet.
Each user is greeted with a special interface (dashboard). For an easier usage, if desired, these tables can be displayed in Excel, or they can be sent to the specific people by e-mail at the end of each day on a daily basis.
With these reports, production data can be compared with previous data. Or similar units can be compared with each other. ASPRapor helps you to make the right decisions by paying attention to the actual data on issues such as maintenance and condition.
The enterprise will be able to determine the production plans by considering the actual analysis data collected in the long term. You will quickly be informed of what goes wrong. It will encourage the active participation of employees in the production process.
With ASPRapor, production status can be tracked via intranet and web. Thus, you will be able to make a quick and healthy decision by considering the performance evaluation, analysis and reports as a result of quick access to defective product information and report data.
The first step in the guidance is targeting and the second is motivation.
Delays in failure notifications cause serious damage to efficiency. In the analysis of the problem, ASPRapor helps you to question the causes, symptoms and domains of the problem. The efficient use of resources (electricity, water, etc.) used as input can be provided through these analyzes. It helps you to identify weak points in terms of reaching optimal equipment conditions in production.
Some equipment may be operating below their efficiency. With effective reporting, productivity can be increased when you start to notice your problems.
ASPRapor accelerates the recognition of errors, accelerates the recognition of what affects the production performance and protects your investment.
Errors in the process can be easily corrected by converting equipment conditions back to normal. Losses to reach the regime are compensated by keeping operators’ technical skills, level of equipment maintenance and production conditions in balance.
As a result, ASPRapor collects data from your current control structure and brings you the comfort of the features described above.
